Files

468 lines
26 KiB
TeX

\documentclass[final,1p,times,nonatbib]{elsarticle}
\usepackage{amssymb,amsmath,booktabs}
\usepackage{tikz}
\usetikzlibrary{positioning,arrows.meta}
\usepackage[backend=biber,style=numeric,sorting=none]{biblatex}
\addbibresource{cas-refs.bib}
\setlength{\emergencystretch}{1em}
\input{metrics_2026_11_04}
\begin{document}
\begin{frontmatter}
\title{Outdoor Characterization of Photocurrent-Based Focal Tracking in a Tracking-Integrated Micro-Concentrator Photovoltaic System}
\author[inst1]{Fernando Dávalos Hernández\corref{cor1}}
\author[inst2,inst3]{Arturo Díaz-Ponce}
\author[inst3]{Iván Trejo-Zúñiga}
\author[inst4]{Rosa C. Anguiano Cota}
\author[inst1]{Pedro M. Rodrigo}
\author[inst5]{María A. Ceballos}
\author[inst5]{Álvaro Valera-Albacete}
\author[inst5]{Florencia Almonacid}
\author[inst5]{Eduardo F. Fernández}
\affiliation[inst1]{organization={Universidad Panamericana, Facultad de Ingeniería},
addressline={Jose María Escrivá de Balaguer 101, Villas Bonaterra},city={Aguascalientes},
postcode={20296},state={Aguascalientes},country={Mexico}}
\affiliation[inst2]{organization={SECIHTI -- Centro de Investigaciones en Óptica, A.C., Unidad Aguascalientes},
addressline={Prol. Constitución 607, Fracc. Reserva Loma Bonita},city={Aguascalientes},
postcode={20200},state={Aguascalientes},country={Mexico}}
\affiliation[inst3]{organization={Laboratory of Energy Innovation and Intelligent and Sustainable Agriculture (LEIISA), Universidad Tecnológica de San Juan del Río},
addressline={Av La Palma No 125 Vista Hermosa},city={San Juan del Río},postcode={76800},
state={Querétaro},country={Mexico}}
\affiliation[inst4]{organization={Facultad de Ingeniería, Universidad Autónoma de Baja California (UABC)},
addressline={Blvd. Benito Juárez SN},city={Mexicali},postcode={21280},
state={Baja California},country={Mexico}}
\affiliation[inst5]{organization={Advances in Photovoltaic Technology (AdPVTech), CEACTEMA, University of Jaén},
addressline={Las Lagunillas Campus},city={Jaén},postcode={23071},state={Jaén},country={Spain}}
\cortext[cor1]{Corresponding author. Email: fdavalos@up.edu.mx}
\begin{abstract}
Tracking-integrated concentrator photovoltaics preserve fixed external optics
while moving the receiver to follow the evolving focal region. Their field
performance therefore depends on both optical collection and internal
positioning, rather than on external solar pointing alone. This work
characterizes a photocurrent-feedback controller and custom ESP32 acquisition
system for a wide-acceptance-angle tracking-integrated micro-concentrator
photovoltaic (WiT-CPV) prototype. The principal experiment is the 4 November
2026 outdoor record in Aguascalientes, Mexico: \NovSamples{} observations
between 09:52 and 16:05, with \NovHours{} h of accepted integration support
and no ADC clipping. Sequential short-circuit-current and open-circuit-voltage
measurements yield an estimated available maximum-power-point energy of
\NovEnergy{} Wh for an assumed fill factor of 0.82. Relative to the
0.002497-m$^2$ lens aperture and the coplanar pyranometric irradiation of
\NovIrradiation{} kWh\,m$^{-2}$, the energy-weighted efficiency estimate is
\NovEfficiency\%. The command-delimited 12:32--13:53 post-tuning phase yields
an aperture estimate of \NovSteadyEfficiency\% without additional logged
operator commands. Solar-position data contextualize the operating trajectory,
while the complete record retains tuning interventions and late response
degradation. Reference sensitivity is examined rather than treated as an
independent tracking-accuracy measurement. An equal-aperture silicon comparison
is reported as a conditional constant-efficiency scenario, not a simultaneous
panel experiment. The results establish an aperture-referenced field
characterization and identify the measurements needed to validate delivered
power, net energy and angular tracking accuracy.
\end{abstract}
\begin{highlights}
\item A \NovSamples{}-sample field record characterizes internal focal tracking
\item Estimated aperture efficiency is \NovEfficiency\% over \NovHours{} h of accepted support
\item A post-tuning phase yields a \NovSteadyEfficiency\% aperture estimate
\item Solar-position context and late response losses define observed operation
\item Fixed-silicon scenarios use equal aperture and explicitly stated assumptions
\end{highlights}
\begin{keyword}
Tracking-integrated CPV \sep Focal tracking \sep Photocurrent feedback \sep
Aperture efficiency \sep Outdoor characterization \sep Silicon photovoltaic benchmark
\end{keyword}
\end{frontmatter}
\section{Introduction}
\label{sec:introduction}
Photovoltaic energy collection depends on the relationship between solar
direction, collector orientation and device response. Conventional
one- and two-axis trackers improve this relationship by moving the module
or concentrator as a whole, at the cost of actuation, support and control
requirements \cite{mousazadeh2009review,hafez2018solar,fuentes2020control}.
In concentrating photovoltaics (CPV), optical alignment is especially
important because displacement of the focal distribution can reduce the
fraction intercepted by a small receiver \cite{iqbal2023optical}.
Tracking-integrated CPV transfers part or all of the required motion inside
the module \cite{ceballos2023tracking}. Microtracking lens arrays, internally
translated receivers and hybrid diffuse-light collection illustrate different
ways of decoupling focal alignment from large external motion
\cite{ito2018optical,askins2019performance,younes2022realizing}.
This distinction matters when interpreting field performance: moving a
receiver beneath fixed optics does not make the optical aperture normal to
the Sun, nor does it eliminate the finite angular and mechanical operating
range of the assembly.
The wide-acceptance-angle tracking-integrated micro-concentrator photovoltaic
(WiT-CPV) prototype studied here was previously reported with its optical and
mechanical design, azimuthal cell rotation and first-generation controller
\cite{diasponce2025development}. Its receiver follows the moving focal region
of a biconvex aspheric lens along a mechanically constrained trajectory.
Knowledge of solar position alone does not establish the corresponding
receiver coordinates: optical geometry, mounting and kinematics must also
be known. Photocurrent provides a useful local feedback signal, although
irradiance, temperature and spectrum can change it independently of alignment.
The present contribution is a field characterization of this coupled system
using the complete acquired record of 4 November 2026. It connects measured
electrical signals and stage coordinates to an explicitly estimated
aperture-level output, places the response in solar-position context, and
discloses data gaps and operational interventions. A fixed-silicon scenario
provides an area-normalized engineering reference without substituting a
simulation for an unperformed experiment. This focus replaces comparisons
between heterogeneous development sessions with a traceable principal case;
it does not constitute a controlled comparison of controller versions or
a validation of net energy production.
\section{System and Control}
\label{sec:system}
\subsection{Optical and mechanical architecture}
The prototype combines fixed primary optics, a multi-junction photovoltaic
receiver and a two-axis actuated stage. Guided mechanical motion follows
the curved focal trajectory associated with the Petzval surface; the detailed
optomechanical construction is described in \cite{diasponce2025development}.
The lens aperture used in the present analysis is
$A_L=0.002497$~m$^2$. Coordinates $X$ and $Y$ denote the project's azimuth
and elevation axes, respectively. They are commanded step coordinates,
not independently measured solar or receiver angles. The acquisition does
not provide a calibrated steps-to-angle transformation or an independent
measurement of focal-position error.
\subsection{Controller and measurement chain}
An ESP32-based controller provides wireless command/telemetry interfaces
and commands two TMC2209 stepper drivers. A 24-bit ADS122C04 converter
acquires the photocurrent, pyranometer and cell-voltage channels. The
photocurrent chain uses a nominal 0.130-$\Omega$ shunt for the evaluated
PCB V2 configuration, an external gain of 20 and a 2.048-V reference.
Open-circuit voltage is acquired through a factor-of-two divider, and an
Apogee SP-212 provides the irradiance reference. The functional measurement
and control paths are summarized in Fig.~\ref{fig:architecture}.
\begin{figure}[htbp]
\centering
\begin{tikzpicture}[>=Latex,font=\small,
box/.style={draw,rounded corners=2pt,align=center,minimum height=11mm,text width=40mm},
node distance=11mm and 20mm]
\node[box] (optics) {Fixed primary lens\\$A_L=0.002497$ m$^2$};
\node[box,right=of optics] (cell) {Moving receiver\\$X$: azimuth; $Y$: elevation};
\node[box,below=of cell] (adc) {Sequential ADC acquisition\\$I_{sc}$, $G$, $V_{oc}$};
\node[box,left=of adc] (control) {ESP32 and motor drivers\\Photocurrent feedback};
\node[box,below=of adc] (analysis) {Logged observations\\Offline calibration\\and analysis};
\draw[->] (optics) -- node[above]{Focal region} (cell);
\draw[->] (cell) -- (adc);
\draw[->] (adc) -- node[above]{$C$ feedback} (control);
\draw[->] (control.west) -- ++(-7mm,0) |- ([yshift=8mm]cell.north) -- (cell.north);
\node[above=8mm of cell,font=\scriptsize] {Internal motion};
\draw[->] (adc) -- (analysis);
\end{tikzpicture}
\caption{Functional architecture of the evaluated system. Only the receiver
is repositioned; internal tracking does not reorient the external aperture.
Electrical channels are acquired sequentially, and the offline power estimate
is not feedback from a measured MPP load.}
\label{fig:architecture}
\end{figure}
The cell is switched between short-circuit-current and open-circuit-voltage
measurement states. Current, irradiance and voltage therefore represent
sequential conversions rather than a simultaneous electrical operating
point. The periodic \texttt{TEL} messages contain separate telemetry averages
and fine-tuning counters; they are not interchangeable with the coordinate/
electrical observations used for the quantitative analysis.
\subsection{Evaluated control and implementation provenance}
\label{sec:control_provenance}
The raw record identifies the deployed firmware as \texttt{1.1.3-ws}.
The controller performs photocurrent-feedback fine tuning, with configurable
step bounds, current-change thresholds, peak-proximity settings and
axis-search cycles. Its log reports adaptive-step diagnostics and periodic
reference resets. Pyranometer input supports illumination-related operating
logic, but the offline $I_{sc}/G$ ratio used below must not be interpreted
as a verified samplewise feedback law of the evaluated firmware.
The available development source has subsequently changed; in particular,
later revisions address current-change, near-peak and deadband behavior.
Those later equations and features are not attributed to the recorded
deployment. Accordingly, this article describes the evaluated controller at
the level supported by version identifiers and logged behavior, rather than
presenting unverified branch equations as an exact specification of its binary.
The experiment includes parameter updates and manual positioning commands.
It is an operational field characterization with disclosed tuning, not a
fixed-parameter autonomous trial, an ablation study or proof that each
protective control regime operates as intended.
\section{Experimental and Analytical Methods}
\label{sec:methods}
\subsection{Site, acquisition and solar-position reference}
The principal acquisition took place on 4 November 2026 in Aguascalientes,
Mexico. The supplied SunCalc printout identifies latitude
$21.87304^\circ$ N and longitude $102.28282^\circ$ W and tabulates solar
azimuth and elevation at 15-min intervals \cite{suncalc2026}.
The field conditions were described as clear by the experimenter; this is
a field observation, not an independently measured classification of direct
and diffuse irradiance. Brief irradiance anomalies are retained and examined.
Time plots use the local acquisition clock. The log has no encoded time-zone
offset, so matching to the supplied local-time SunCalc table is an explicit
clock-alignment assumption, not an independent timing calibration.
Linear interpolation between the printed solar positions supplies context
at observation times. It does not improve the ephemeris resolution or measure
stage accuracy. Azimuth is measured clockwise from north and elevation above
the horizon. Neither absolute solar azimuth nor its span equals the collector
incidence angle. The acquisition package does not establish absolute external-optics
tilt/azimuth, so conversion to a validated
optical acceptance envelope is not attempted.
\subsection{Offline calibration and data-quality rules}
Let $C$, $V$ and $P$ denote the signed 24-bit photocurrent, voltage and
pyranometer codes, with positive full scale $D=8{,}388{,}607$. Offline conversion is
\begin{align}
I_{sc}&=\frac{2.048 C}{20D R_s}, &
V_{oc}&=\frac{2(2.048)V}{D}, &
G&=\frac{2048P}{0.2D},\quad R_s=0.130~\Omega.
\label{eq:calibration}
\end{align}
The resulting units are A, V and W\,m$^{-2}$. The pyranometer sensitivity
is 0.2~mV/(W\,m$^{-2}$); using 2.0 would understate irradiance tenfold.
The raw channels are not exchanged: \texttt{C} is photocurrent and
\texttt{P} is pyranometer output. The same physical shunt applies throughout
this record; a software conversion update at the hub does not define a
physical shunt change in the raw acquisition.
The experimenter confirms that the SP-212 was mounted in the same plane as
the concentration lens. Thus $G$ is measured global irradiance in the fixed
lens-aperture plane, and $G A_L$ estimates incident solar power on that
aperture. No additional cosine projection is applied: the beam's geometric
projection onto the receiving plane is already represented in the coplanar
irradiance measurement. This quantity is not direct-normal irradiance.
The SP-212's spectral and angular responses differ from those of concentrating
multi-junction optics \cite{apogee_sp212_manual}; its calibration and angular
response, and the concentrator's limited collection of diffuse light, remain
relevant to the uncertainty and interpretation.
Offline scaling also does not retroactively correct firmware irradiance
thresholds or change historical control decisions.
No experiment-specific uncertainty budget is available for shunt resistance,
amplifier gain, voltage reference or irradiance calibration. Reported decimal
places identify reproducible calculations, not a demonstrated metrological
precision or confidence interval.
Every observation retains its source line, raw codes and quality flags.
Checks include signed conversion, channel clipping, a 99\%-of-current-rail
guard, negative channels, timestamps and uptime discontinuities. For integration,
both adjacent endpoints must be electrically accepted and illuminated
($G>50$~W\,m$^{-2}$), their separation must be positive and at most 15~s,
and uptime must not decrease. Rejected observations and long gaps are never
bridged. Low output and manual interventions are retained, not excluded
because they reduce a performance score. Clock-hour subdivisions are
descriptive and accompany, rather than replace, the complete acquired record.
\subsection{Estimated output and aperture-referenced performance}
The instantaneous available-MPP proxy and its energy integral are
\begin{equation}
\widehat P_{\mathrm{MPP}}=I_{sc}V_{oc}FF,\qquad
\widehat E=\int_{\mathcal S}\widehat P_{\mathrm{MPP}}\,dt,
\qquad FF=0.82,
\label{eq:power_estimate}
\end{equation}
where $\mathcal S$ is the union of accepted adjacent intervals and time is
expressed in hours for Wh. A fixed fill factor is assumed; no outdoor I--V
curve, MPP converter or delivered-load power is inferred. Sequential sensing
further assumes approximately stable conditions across the conversion cycle,
which can fail during rapid changes. Thus $\widehat E$ estimates available
electrical energy, not harvested or net system energy.
On the identical temporal support, define
\begin{equation}
H=\int_{\mathcal S}G\,dt,\qquad
\widehat\eta_{\mathrm{ap},E}=\frac{\widehat E}{A_L H},\qquad
\widehat\eta_{\mathrm{ap}}(t)=\frac{\widehat P_{\mathrm{MPP}}(t)}{A_LG(t)}.
\label{eq:aperture}
\end{equation}
The integrated ratio, reported as a percentage, is not the mean of the
instantaneous ratios. With the confirmed coplanar irradiance measurement,
it estimates the complete lens/receiver combination's electrical conversion
relative to solar energy incident on its aperture, not intrinsic cell efficiency.
Optical losses that reduce the measured cell response are already reflected
in the numerator; no additional lens-transmission factor is applied to that output.
For any alternative constant $FF'$, $\widehat E$ and
$\widehat\eta_{\mathrm{ap},E}$ scale by $FF'/0.82$; this is sensitivity
to an assumption, not a calibrated uncertainty interval.
\subsection{Relative response without an ideal-alignment claim}
To describe electrical response relative to a common empirical reference,
let $R(t)=I_{sc}(t)/G(t)$ and consider both its full-record maximum
$R_{\max}$ and 99th percentile $R_{99}$. For either reference $R_*$,
\begin{equation}
\widehat P_{\mathrm{ref}}(t;R_*)=R_*G(t)V_{oc}(t)FF,\qquad
\rho_E(R_*)=\frac{\int_{\mathcal S}\widehat P_{\mathrm{MPP}}dt}
{\int_{\mathcal S}\widehat P_{\mathrm{ref}}(t;R_*)dt}.
\label{eq:relative_yield}
\end{equation}
This is a record-specific relative-yield indicator, not independently
validated tracking efficiency or angular accuracy. Neither reference removes
temperature, spectral, geometry or asynchronous-sensing effects. The P99
reference is not a strict ceiling; ratios are not clipped to 100\%.
Sensitivity to reference choice is part of the result, not a reason to select
the reference that produces the most favorable number.
\subsection{Equal-area fixed-silicon reference scenario}
\label{sec:silicon_methods}
No simultaneous silicon reference measurement accompanies the acquisition.
We therefore define a conditional equal-area scenario for a hypothetical fixed
silicon surface coplanar with the lens, using the measured plane-of-aperture
irradiance and the accepted temporal support of the CPV estimate:
\begin{equation}
P_{\mathrm{Si,scenario}}(t)=A_L\eta_{\mathrm{Si}}G(t),\qquad
E_{\mathrm{Si,scenario}}=A_L\eta_{\mathrm{Si}}H,\qquad
B=\frac{\widehat E}{E_{\mathrm{Si,scenario}}}.
\label{eq:silicon_scenario}
\end{equation}
PVWatts lists approximate nominal module efficiencies of 19\% and 21\%
for its Standard and Premium crystalline-silicon categories, respectively
\cite{pvwatts_module_type}. These two assumptions provide model-based context,
not upper/lower bounds on silicon technology or specifications of a tested
panel. The equivalent area is a normalization, not a fabricated 0.002497-m$^2$
module. This scenario does not assume equal rated power or equal cell area.
Since $B=\widehat\eta_{\mathrm{ap},E}/\eta_{\mathrm{Si}}$ under these
assumptions, the comparison is an algebraic restatement of the aperture
estimate, not independent experimental evidence.
Holding silicon efficiency constant isolates the area/irradiation comparison;
it does not predict temperature-corrected field yield. A physical module model
would additionally require module-specific optical corrections to the measured
plane irradiance, cell temperature and thermal mounting conditions
\cite{sandia_poa,sandia_pvwatts}. PVWatts' corresponding nominal
power-temperature coefficients are $-0.37$ and $-0.35$\%/K, but no unmeasured
silicon temperature is assigned here. Coplanarity supports the common incident
irradiance basis, but does not equate absorbed effective irradiance or measured
electrical output for the two technologies. Values of $B$ are conditional
arithmetic comparisons, not measured energy gains over silicon.
\section{Field Results}
\label{sec:results}
\input{results_2026_11_04}
\section{Discussion}
\label{sec:discussion}
\subsection{What the principal experiment establishes}
The principal result is a single, traceable operating characterization that
connects internal motion, electrical response and solar-position context.
The unsaturated current channel permits analysis of the acquired daytime
span without reconstructing clipped high-current observations. The
\NovEfficiency\% integrated aperture estimate retains initialization,
tuning and degraded response; it is therefore more informative about this
record than a favorable midday peak alone. The useful output during changing
solar direction supports the feasibility of internal receiver tracking,
but does not isolate the controller's contribution from manual intervention
or establish an ideal focal trajectory.
The lower late response is part of the demonstrated behavior, not a discarded
outlier. Finite travel, optical acceptance, alignment, temperature and
control settings could all contribute. Solar ephemerides and commanded
coordinates alone cannot separate them. Establishing an angular operating
envelope requires known external-optics orientation and an independent
mapping between receiver position, incidence angle and optical response.
\subsection{Why relative tracking and aperture efficiency differ}
The aperture metric compares estimated electrical output with measured
reference irradiation; the relative-yield metric instead compares against
a same-record electrical responsivity. They answer different questions.
An anomalously low irradiance reading can inflate both instantaneous aperture
efficiency and a maximum-responsivity reference while depressing the
maximum-referenced full-record ratio. A stable-looking current trace does
not resolve whether a brief discrepancy arose from weather, sensor shading,
electrical acquisition or different sensor/device response.
Consequently, the reference sensitivity must not be compressed into one
unqualified tracking-efficiency headline. Even a robust percentile reference
remains empirical, reuses the measured voltage and cannot independently
measure perfect alignment. Irradiance normalization also cannot distinguish
thermal drift from small alignment-induced changes. The record does not
validate cloud-recovery time or the causal benefit of a specific protective
branch; those require controlled perturbations or independently characterized
disturbances.
\subsection{Interpreting the silicon comparison and next validation}
The shared-reference scenario places the aperture estimate alongside
transparent nominal silicon-efficiency assumptions, without treating the
CPV aperture as externally tracked at normal incidence. Its dependencies are
the assumed fill factor and silicon efficiency, together with unmeasured
temperature and module-specific optical response. The confirmed coplanar sensor
provides the incident-irradiance basis for the equal-plane scenario. Different diffuse,
spectral and angular responses prevent extrapolating the scenario to annual
yield or arbitrary weather. No economic or lifecycle advantage is inferred.
A simultaneous experiment should measure silicon DC output at MPP, document
module area and datasheet parameters, and record tilt, azimuth, coplanar
irradiance and module temperature. Equivalent delivered-energy claims also
require CPV operation into a measured load rather than alternating
$I_{sc}/V_{oc}$ sensing. For net energy, the complete board and motor supply
must be logged. Fine-tuning counters omit other moves, and sampled coordinate
differences can miss reversals; neither substitutes for supply-energy
measurement. The most useful next campaign therefore combines those
measurements with fixed documented settings and repeated days, followed by
controlled controller-version comparisons.
\section{Conclusions}
\label{sec:conclusions}
The 4 November 2026 acquisition provides a coherent principal field case for
the tracking-integrated WiT-CPV prototype: \NovSamples{} observations,
\NovHours{} h of accepted integration support, and no ADC clipping. With
a nominal 0.130-$\Omega$ shunt, corrected pyranometer scaling and an assumed
$FF=0.82$, the available-MPP energy estimate is \NovEnergy{} Wh for
\NovIrradiation{} kWh\,m$^{-2}$ of reference irradiation. The resulting
energy-weighted, aperture-referenced estimate is \NovEfficiency\%.
These quantities characterize the lens/receiver system against the recorded
irradiance, rather than intrinsic cell efficiency or measured harvested energy.
Linking the response to the solar-position reference and stage trajectory
reveals useful operation as well as late degradation. The event-defined
12:32--13:53 phase has no additional logged remote commands and yields an
aperture estimate of \NovSteadyEfficiency\%, providing a post-tuning operating
case alongside the complete-record result. Retaining tuning
commands and low-output periods makes the result a characterization of
observed operation, not a claim of autonomous full-day lock. A pronounced
irradiance anomaly also demonstrates why a same-record maximum cannot be
treated as an independently validated ideal-tracking reference.
Under the shared-pyranometer, constant-efficiency assumptions, the estimated
CPV energy corresponds to ratios of \NovSiliconStandardRatio{} and
\NovSiliconPremiumRatio{} relative to the 19\% and 21\% equal-area silicon
scenarios. These are arithmetic scenario ratios, not measured comparative
yields or evidence of superiority over a fixed panel. The decisive next validation is
simultaneous delivered-MPP and parasitic-power measurement, with matched receiving
planes, measured temperature and fixed control settings. This would turn the present
aperture-level characterization into a test of repeatable net system benefit.
\section*{Reproducibility}
The companion analysis retains the raw observations, source-line references,
quality flags, accepted integration edges and command chronology. Its
machine-readable summary records source hashes and assumptions; the supplied
SunCalc table is transcribed separately. Numerical tests cover calibration,
gap handling, integration and scenario scaling. All result tables and field
figures are regenerated from these inputs, without modifying the raw log.
\printbibliography
\end{document}